Producers Dairy - Wastewater Treatment Evaluation

Featured Project

Imperion’s Wastewater Treatment Facility Evaluation Nets ~$130K in Annual Savings

Project Details

  • Business: Producers Dairy Foods, Inc.
  • Category: Food & Beverage
  • Location: Fairfield, CA
  • Project Type: Wastewater Treatment Evaluation, Operating Procedures
Producers Dairy Products

Project Overview

Producers Dairy is a subsidiary of Shehadey Family Foods, a second and third-generation family-owned food company. The Fairfield facility operates 24 hours a day, 7 days a week, for a total of 8,760 operating hours each year. The company takes pride in nourishing and supporting its community and leads the dairy industry through its commitment to product freshness, sustainability, and ongoing innovation.

Imperion conducted a comprehensive evaluation of the wastewater pretreatment system at Producers’ Fairfield facility. The evaluation assessed the existing process flow, equipment specifications, and the effectiveness of chemical treatment. Based on the findings, the team collaborated with a trusted network of industry-leading equipment and chemical providers to address process inefficiencies, opportunities for enhanced chemical feed automation, and a reduction in daily operator tasks. From there, Imperion developed a detailed Standard Operating Procedure (SOP) to streamline tasks, ensure consistency between operators, and help maintain regulatory compliance. To further optimize performance and system operation, Imperion provided technical guidance and support during implementation and upgrade integration.

The training curriculum strengthened operators’ understanding of the treatment process, provided foundational knowledge of each system component, and ensured that staff could effectively implement the SOP. It also safeguards against knowledge loss during turnover and provides a structured framework that supports long-term wastewater treatment efficiency and system reliability.

Producers Dairy Fairfield Location

Assessed Systems

  • Evaluate Wastewater Pretreatment Facility, Equipment & Operations
  • Develop System Operations SOP
  • Provide System Upgrade Technical Support and Project Management
  • Create Training Curriculum Including Location-Specific Overview of Treatment Fundamentals, Key Performance Indicators (KPIs), and Compliance Requirements

Estimated Project Results

~$70,000

Effluent Testing Estimated Annual Savings

$60,000

Chemical & Surcharge Annual Cost Savings